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在井下截割过程中,如果掘进截齿遇到坚硬的岩层,特别是富含石英的岩层,截齿的截割阻力和强度会增加,导致截齿快速磨损失效,导致截割过程中材料消耗和停机时间迅速增加,降低掘进工作效率,增加掘进成本。
洛阳XTC建立了相应的力学模型,用于隧道机掘进过程中截齿的受力分析。全岩隧道截割试验结果证明截割力公式基本正确。在此基础上,对全岩隧道掘进过程中滚刀切削力的影响因素进行了分析。隧道铣刀 S200-Z40MC1 专为石英等硬岩的地下开采而开发。经多家矿山公司测试,显着提高了掘进效率,降低了截割成本,延长了刀具使用寿命20%-50%,得到了用户的一致好评。
S200-Z40MC1 掘进机截齿的主要优点:
1、采用XTC自主研发的低钴超粗晶粒合金,头部采用XTC自主研发的高耐磨陶瓷耐磨涂层,耐磨性能优异,延长使用寿命;
2、采用40mm直径直通合金和独特的刀头几何形状,降低切削阻力,提高掘进效率;
3、大直径合金具有优异的抗冲击性、高硬度、韧性和抗热疲劳性能,适用于石英砂岩、玄武岩、花岗岩、石灰岩等硬岩工况;

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